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The effect of stearic acid modification on the hydrophobic and mechanical properties of fiber foam materials

Industrial Crops and Products 2026
Haolun Qiu, Xiangtao Ding, Binqing Sun, Junjun Sun

Summary

Scientists created a plant-based packaging foam from sugarcane and bamboo fibers, treated with a natural fatty acid to make it water-resistant, as an eco-friendly alternative to plastic foams like Styrofoam. This matters because plastic foam packaging breaks down into microplastics that pollute the environment and can end up in our food, water, and bodies. The new material performed similarly to conventional plastic foams for cushioning and insulation, suggesting it could one day replace some plastic packaging without sacrificing performance.

Polymers

The pollution problem associated with petroleum-based plastic foaming materials is becoming increasingly prominent, posing significant threats to both the ecological environment and human health. this study developed a plant-based foam material using sugarcane and bamboo fibers as the substrate, modified through esterification with green and safe stearic acid. The fabrication process is straightforward and eco-friendly. Stearic acid enhances hydrophobicity by both chemically reacting with the hydrophilic hydroxyl groups of cellulose and physically coating the fiber surface to form a hydrophobic interface. The resulting material demonstrates favorable hydrophobicity and mechanical performance, achieving a Young's modulus of 132.56 kPa and a water contact angle of 127.2°. In application tests, it shows cushioning capacity comparable to Expanded Polyethylene (EPE) foam and thermal insulation performance similar to Expanded Polystyrene (EPS) foam, highlighting its potential as a sustainable alternative to conventional plastic foams.

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