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Next-Generation Bioplastics for Food Packaging: Sustainable Materials and Applications
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This review systematically covers research progress on bioplastics as sustainable food packaging alternatives, categorizing materials into biobased biodegradable (PLA, PHA, chitosan), biobased non-biodegradable (Bio-PE, Bio-PET), and non-biobased biodegradable (PBAT, PCL) categories. Despite remaining challenges in cost and degradation conditions, advances in nanocomposites, non-food feedstocks, and intelligent packaging functionality are identified as promising pathways toward mainstream adoption.
As the global plastic pollution problem intensifies and the environmental hazards of traditional petroleum-based plastics become increasingly significant, the development of sustainable alternative materials has become an urgent need. This paper systematically reviews the research progress, application status and future trends of new generation bioplastics in the field of food packaging. Bioplastics are categorized into three main groups according to their sources and degradability: biobased biodegradable materials (e.g., polylactic acid PLA, polyhydroxy fatty acid ester PHA, chitosan, and cellulose-based materials); biobased non-biodegradable materials (e.g., Bio-PE, Bio-PET); and non-biobased biodegradable materials (e.g., PBAT, PCL, PBS). Different processing technologies, such as thermoforming, injection molding, extrusion molding and coating technologies, can optimize the mechanical properties, barrier properties and freshness retention of bioplastics and promote their application in scenarios such as food containers, films and smart packaging. Although bioplastics still face challenges in terms of cost, degradation conditions and industrial support, promising future directions are found in the development of the large-scale utilization of non-food raw materials (e.g., agricultural waste, algae), nano-composite technology to enhance the performance, and the development of intelligent packaging functions. Through technological innovation and industry chain integration, bioplastics are expected to transform from an environmentally friendly alternative to a mainstream packaging material, helping to realize the goal of global carbon neutrality.
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This review comprehensively examined biodegradable polymers including polylactic acid and polyhydroxyalkanoates, along with ceramics, composites, and nanomaterials, as sustainable alternatives to conventional plastic food packaging, reviewing their biodegradability, mechanical robustness, and barrier properties. The authors highlighted that biomaterials offer significant potential to reduce plastic pollution and carbon footprints, though challenges in processing costs, shelf-life stability, regulatory considerations, and trade-offs with food production feedstocks remain major hurdles for widespread adoption.
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