0
Article ? AI-assigned paper type based on the abstract. Classification may not be perfect — flag errors using the feedback button. Tier 2 ? Original research — experimental, observational, or case-control study. Direct primary evidence. Detection Methods Environmental Sources Gut & Microbiome Human Health Effects Nanoplastics Remediation Sign in to save

Microscopic Acid‐Induced Degradation and Elemental Release From Thermoformed and 3D ‐Printed Orthodontic Aligners in a Simulated Gastric Environment

Journal of Biomedical Materials Research Part B Applied Biomaterials 2025 Score: 38 ? 0–100 AI score estimating relevance to the microplastics field. Papers below 30 are filtered from public browse.
Piero Antonio Zecca, Eleonora Ivonne Scurati, Francesca Zara, Mario Raspanti, Nicoló Baranzini, Gilberto Binda, Marco Serafin, Alberto Caprioglio, Marina Borgese

Summary

Researchers evaluated acid-induced degradation and elemental release from thermoformed and 3D-printed orthodontic aligner materials under simulated gastric conditions, finding that both types released microplastic and nanoplastic particles along with chemical additives under acidic exposure, raising concerns about ingestion risks during orthodontic treatment.

Body Systems

Clear aligners have revolutionized orthodontic treatment, yet concerns are rising about microplastics (MPs) and nanoplastics (NPs) released from these devices through mechanical wear and chemical degradation. Once ingested, these particles may undergo structural and chemical transformations in the gastrointestinal tract, particularly under acidic gastric conditions. Despite growing environmental and toxicological awareness, the degradation patterns of aligner materials remain largely unexplored. This study evaluated the acid-induced degradation and elemental release of thermoformed (TFA) and direct-printed (DPA) aligners in a simulated gastric environment. TFA (Invisalign SmartTrack) and DPA (Graphy TC-85DAC) samples were exposed to hydrochloric acid (pH 2). Surface acid-induced degradation was monitored using atomic force microscopy (AFM) over 60 min, while elemental release was quantified using inductively coupled plasma mass spectrometry (ICP-MS) following acid digestion on 0.5 M HCl leachates after 7 days. TFA rapidly disintegrated into an amorphous gel, preventing AFM imaging at pH 2. DPA maintained integrity and showed progressive roughening: RMS roughness rose from 10.06 to 10.97 nm (+ 9%; p < 0.001), mean roughness from 7.85 to 8.49 nm (+ 8%; p = 0.002), and maximum height from 68.31 to 76.51 nm (+ 12%; p = 0.038). ICP-MS of digested matrices revealed distinct elemental fingerprints: TFA was dominated by Sn (33.42 mg/kg), K (21.35 mg/kg), and Na (13.34 mg/kg); DPA by Ca (36.63 mg/kg), Na (11.87 mg/kg), and Fe (3.2 mg/kg). In 7-day 0.5 M HCl leachates, TFA released Sb 0.13 and Sn 0.09 mg/kg, whereas DPA showed Sb 0.03 and Sn 0.11 mg/kg; DPA leachates were richer in Ca (7.57 mg/kg) and Fe (1.57 mg/kg). DPA exhibited quantifiably slower acid erosion than TFA and distinct elemental release profiles at longer extraction, supporting greater acid-phase stability of DPA and providing elemental markers to trace aligner-derived particles. The results pertain to Invisalign SmartTrack and Graphy TC-85DAC and should not be generalized to all thermoformed or 3D-printed aligners. These findings emphasize the need for biostable, environmentally safer materials in orthodontics, especially considering the ingestion and systemic distribution of MPs.

Sign in to start a discussion.

More Papers Like This

Article Tier 2

Influence of Coca-Cola® on Thermoplastic Degradation in Clear Orthodontic Aligners

This pilot study tested the effect of Coca-Cola exposure on microplastic release from clear orthodontic aligners made of two commercial thermoplastic brands, finding that the acidic beverage accelerated polymer degradation and increased MP particle release during simulated oral use.

Article Tier 2

Microplastics in Orthodontics

This paper reviews how microplastics can leach from dental and orthodontic materials such as toothpaste, retainers, aligners, and adhesives, with the oral cavity being a direct route for microplastic ingestion. As orthodontic treatments become more common, especially clear aligner therapy, understanding the extent of microplastic release from these devices is important for assessing patient exposure.

Article Tier 2

Experimental assessment of damage and microplastic release during cyclic loading of clear aligners

Researchers tested three popular brands of clear orthodontic aligners under simulated chewing conditions and found that all released microplastic particles during use. Since patients wear aligners for extended periods each day, this represents a direct and ongoing source of microplastic ingestion, raising questions about the cumulative exposure from dental devices that are growing in popularity.

Review Tier 2

Microplastics and nanoplastics in clinical dentistry and orthodontics: leaching, health implications, and future directions: a narrative review

This narrative review examines the release of microplastics and nanoplastics from orthodontic appliances including aligners, retainers, and dental adhesives during routine wear and mechanical stress, calling for thorough investigation into health implications given the long-term use of these plastic-based devices.

Article Tier 2

Intraoral ageing of aligners and attachments: Adverse effects on clinical efficiency and release of biologically-active compounds

This review examines how clear dental aligners and their attachments break down inside the mouth during use, releasing microplastics and chemical compounds from wear and friction. The aging process also reduces the aligners' ability to move teeth as planned. The findings raise questions about the safety of chronic microplastic exposure in the oral cavity from orthodontic appliances.

Share this paper