Microplastic Behavior in Sludge Pretreatment and Anaerobic Digestion: Impacts, Mechanistic Insights, and Mitigation Strategies

Microplastics (MPs) are increasingly reported as contaminants in sewage sludge, with wastewater treatment plants retaining approximately 103–106 particles kg−1 of dry sludge. Anaerobic digestion (AD), widely applied for sludge stabilization and energy recovery, does not consistently remove these particles; MPs frequently persist and, at elevated or sensitive loadings, have been shown to affect methane production, microbial communities and sludge quality. In parallel, thermal hydrolysis and related pretreatments are being implemented at full scale to enhance sludge biodegradability, exposing embedded MPs to high temperature and pressure prior to AD. This review compiles and analyzes experimental studies on MPs in sludge pretreatment and AD systems, with an emphasis on how pretreatment severity, MP type, particle size and concentration influence MP transformation and process performance. Reported data indicate that intensified pretreatment accelerates MP aging, causing fragmentation, oxidative surface modification and additive release, while subsequent AD generally induces limited further MP degradation but can be negatively affected through reduced methane yields, shifts in microbial consortia and altered behavior of co-contaminants. Mechanisms implicated include leaching of plastic additives, enhanced oxidative and physiological stress, and formation of plastisphere biofilms that perturb syntrophic interactions. Mitigation approaches, including optimized thermal hydrolysis–AD configurations and the use of carbonaceous sorbents, are assessed with regard to their effects on MP-associated inhibition and their practical constraints. Analytical limitations, uncertainties in MP mass balances and environmental fate, and key research needs for evaluating MP risks and designing MP-resilient sludge treatment and biosolid management strategies are identified.