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Economic feasibility of catalytic cracking of polymer waste for fuel production

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This study analyzed the economic feasibility of catalytic cracking of polyethylene and polypropylene plastic waste to produce liquid fuel, finding that the process can be cost-competitive under certain conditions. Converting plastic waste into fuel reduces the amount that degrades into microplastics in the environment while generating economic value.

Polymers

Plastic waste represents a major environmental concern, as it does not degrade in the environment and is constantly discarded. The types of polymers most used in the world are polyethylene and polypropylene, mainly for the production of packaging and, therefore, are the most discarded plastic waste in the environment. Some efforts are being applied to mitigate this situation, such as mechanical recycling, which transforms plastic waste into other products. But polymer cracking processes are promising alternatives, converting waste into lightweight materials that can be turned into commercial fuels. However, to be viable, these processes must consume as little resources as possible and, for this, feasibility experiments must be carried out to prove their application on a large scale and in small transformation units. This work presents a methodology for assembling a low-cost pyrolysis reactor to carry out the cracking of polymeric residues, and experiments were carried out with it, whose results showed the technical and economic viability of the described process, obtaining a rate of conversion of plastic into fuels of up to 96%, so it can be widely applied to reduce impacts caused by plastic disposal.

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