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The Potential of Bio-Based Polylactic Acid (PLA) as an Alternative in Reusable Food Containers: A Review

Sustainability 2023 47 citations ? Citation count from OpenAlex, updated daily. May differ slightly from the publisher's own count. Score: 50 ? 0–100 AI score estimating relevance to the microplastics field. Papers below 30 are filtered from public browse.
Jennie O’ Loughlin, Dylan Doherty, Bevin Herward, Cormac McGleenan, Mehreen Mahmud, Purabi Bhagabati, Adam Neville Boland, Brian Freeland, Keith D. Rochfort, Susan M. Kelleher, Samantha Fahy, Jennifer Gaughran

Summary

This review evaluates polylactic acid as a potential sustainable alternative to polypropylene in reusable food containers, examining its mechanical, thermal, and barrier properties. Researchers found that while PLA has limitations including brittleness and heat sensitivity, these can be improved through blending with other biopolymers. The study compares PLA-based composites against conventional polypropylene and considers end-of-life options and commercial costs of making the switch.

The biodegradable biopolymer polylactic acid (PLA) has been used in the recent past in single-use packaging as a suitable replacement for non-biodegradable fossil fuel-based plastics, such as polyethylene terephthalate (PET). Under FDA and EU regulations, lactic acid (LA), the building block of PLA, is considered safe to use as a food contact material. The mechanical, thermal, and barrier properties of PLA are, however, major challenges for this material. PLA is a brittle material with a Young’s modulus of 2996–3750 MPa and an elongation at break of 1.3–7%. PLA has a glass transition temperature (Tg) of 60 °C, exhibiting structural distortion at this temperature. The water permeability of PLA can lead to hydrolytic degradation of the material. These properties can be improved with biopolymer blending and composites. Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), for instance, increases the thermal stability of PLA while decreasing the water permeability by up to 59%. Polypropylene (PP) is one of the most common plastics in reusable food containers. This study will compare PLA-based blends and composites to the currently used PP as a sustainable alternative to fossil fuel-based plastics. The end-of-life options for PLA-based food containers are considered, as is the commercial cost of replacing PP with PLA.

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