Evaluation of Polypropylene Reusability Using a Simple Mechanical Model Derived from Injection-Molded Products

In response to growing global concerns about plastic waste, the development of efficient recycling technologies for thermoplastics has become increasingly important. Polypropylene (PP), a widely used commodity resin, is of particular interest because of the urgent need to establish sustainable material circulation. However, conventional mechanical property evaluations of injection-molded products typically require dedicated specimens, which involve additional material and energy costs. As described herein, we propose a simplified mechanical model to derive Poisson's ratio and critical expansion stress directly from standard uniaxial tensile tests of molded thermoplastics. The method based on the true stress-true strain relationship in the small deformation region was validated using various thermoplastics (PP, POM, PC, and ABS), with results showing good agreement with those of the existing literature. The model was applied further to assess changes in mechanical properties of Homo-PP and Block-PP subjected to repeated extrusion. Both materials exhibited reductions in elastic modulus and critical expansion stress with increasing extrusion cycles, whereas Block-PP showed a slower degradation rate because of thermo-crosslinking in its ethylene-propylene rubber (EPR) phase. DSC and chemiluminescence analyses suggested changes in stereoregularity and radical formation as key factors. This method offers a practical approach for evaluating recycled PP and contributes to high-quality recycling and material design.