Catalytic pyrolysis of waste polypropylene using low-cost natural catalysts

The objective of this research is to produce oil from the catalytic pyrolysis of waste polypropylene (WPP) using a low-cost natural catalyst. Three natural catalysts were examined, i.e. Kaolin, Hematite, and white sand. Different catalyst-to-plastic ratios were examined, i.e. 1:1, 1:2, 1:4, 1:6, and 1:8. The utilized catalysts were elementally analyzed using the XRF analysis and the surface area was analyzed by the BET multi-point method. The WPP thermal degradation behavior was investigated by the thermogravimetric analysis (TGA), then the generated liquid oil was analyzed using the gas chromatography-mass spectrometry (GC-MS) and the differential scanning calorimetry (DSC). Thermal cracking without a catalyst produced a yield of 70 wt% of liquid oil, and the maximum oil yield in case of using Hematite and white sand as a catalysts were 70 wt% and 68 wt%, respectively. However, the ratio of 1:2 of the Kaolin to the WPP produced the highest oil yield of 80.75 wt%, and the ratio of 1:8 of the white sand to the WPP produced the highest gas yield, i.e. 44 wt%. Using Kaolin in the catalytic pyrolysis of WPP produced oil with the lowest percentage of heavy oils, i.e. 25.98%, and the highest percentage of light oils, which is 25.37%, when compared to other catalysts such as Hematite and white sand. Kaolin has the lowest cost of oil production compared to Hematite and white sand, which is 0.28 $/kg of oil. Kaolin is an economical catalyst that improves the quality, as well as the quantity of the produced oil in comparison to Hematite, white sand and the non-catalytic case.