Breathable and wearable graphene/waterborne polyurethane coated regenerated polyethylene terephthalate fabrics for motion sensing and thermal therapy

The functional utilization of recycled polymers has emerged as a current prominent and timely subject. Flexible wearable devices with high sensitivity to conductivity have garnered significant attention in the fields of human healthcare monitoring and personal heat management. One significant obstacle that needs to be addressed is the simultaneous maintenance of both sensing functionality and durability in composite fabrics. In this paper, a collection of durable, breathable, and flexible smart fabric was produced using the scratch coating method. The fabrics were created by utilizing a regenerated polyethylene terephthalate fabric as a base material, incorporating graphene microsheets (G) as a conductive agent, and applying a waterborne polyurethane layer as a surface protective coating. Furthermore, an investigation was conducted to assess their sensing performance and electrothermal performance. The composite fabric exhibits significant advantages in terms of high conductivity (592 S/m), wide strain range, high sensitivity (Gauge factor = 6.04) and fantabulous dynamic stability (2000 cycles) at a mass ratio of Graphene/WPU loading of 8:2. These sensors were successfully utilized to monitor various degrees of real-time human body movements, ranging from significant deformation bending of elbows to slight deformation swallowing. Furthermore, the sensors also exhibit a significant electric heating effect. Specifically, when a voltage of 10 V is applied, the sensors can reach a steady state temperature of 53.3 °C within a mere 30 s. This discovery holds potential for the development of wearable heaters that can be used for on-demand thermal therapy, functional protective clothing, and medical electric heating wearables.