Mechanically Flexible, Large-Area Fabrication of Three-Dimensional Dendritic Au Films for Reproducible Surface-Enhanced Raman Scattering Detection of Nanoplastics

The escalating crisis of nanoplastic pollution in water and food products demands the development of novel methodologies for detection and recycling. Despite various techniques available, surface-enhanced Raman scattering (SERS) is emerging as a highly efficient technique for the trace detection of micro/nanoplastics. However, the development of highly reproducible and stable, flexible SERS substrates that can be used for sensitive detection in environmental medium remains a challenge. Here, we report a fabrication of large-area, three-dimensional (3D), and highly flexible SERS substrate based on porous dendritic Au films onto a flexible indium tin oxide (ITO) substrate via facile, thermal evaporation of Au over the vacuum-compatible deep eutectic solvent (DES)-coated glass substrate and subsequent direct transfer process. The as-fabricated 3D dendritic Au/ITO flexible substrates can be used for ultrasensitive SERS detection of crystal violet (CV) as probe analyte molecules with the limit of detection (LOD) as low as 6.4 × 10^-15 M, with good signal reproducibility (RSD of 11.3%). In addition, the substrate showed excellent sensitivity in detecting nanoplastics such as poly(ethylene terephthalate) (200 nm) and polystyrene (100 nm) with LODs reaching up to 0.051 and 8.2 μg/mL, respectively. This work provides a facile approach for the preparation of highly flexible plasmonic substrates, showing great potential for the SERS detection of a variety of environmental pollutants.