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Rational redesign of FAST-PETase via a "locking" strategy for efficient PET depolymerization

Original title: Rational redesign of FAST-PETase via a “locking” strategy for efficient PET depolymerization

Journal of Hazardous Materials 2026 1 citation ? Citation count from OpenAlex, updated daily. May differ slightly from the publisher's own count.
Zhi Qu, Zongyang Tian, Zehui Guo, Yan Sun

Summary

Scientists engineered a new version of a plastic-eating enzyme that breaks down PET (the plastic used in water bottles and food packaging) nearly twice as fast as the previous best version, by adding a molecular "lock" that makes the enzyme sturdier and more effective. This matters because faster, more efficient plastic recycling could help reduce the mountains of PET waste that eventually break down into microplastics—tiny particles increasingly found in our food, water, and even our bodies, with still-unclear health effects.

Polymers

Extensive accumulation of polyethylene terephthalate (PET) plastic waste causes serious pollution to the global environment, and developing superior PET hydrolases is vital for the enzymatic degradation and biorecycling of PET. Here, we propose a "locking" strategy for the rational redesign of FAST-PETase, one of the best-performing PETase variants reported so far, to further improve its performance. The best variant, FAST-PETaseDC (A171C/S193C), exhibits 1.9-fold enhanced degradation efficiency compared with FAST-PETase at 50 °C, and a 4.1 °C increase in melting temperature (Tm). FAST-PETaseDC can almost completely depolymerize untreated post-consumer PET film within 3 d at 50 °C with periodic enzyme replenishment, two-fold faster than FAST-PETase. Molecular dynamics simulations reveal that the mutation locks Helix 5 and Loop 10 through a stable disulfide bond, and reduces the flexibility of the mutation sites and their connected regions. The structural changes consequently promote the substrate binding to the enzyme, facilitate the interaction within the catalytic triad, and rigidify the overall structure of the enzyme, leading to the improved degradation efficiency and thermostability. The study underscores the "locking" strategy as an effective way to enzyme redesign, and the engineered FAST-PETase variant is a promising hydrolase for the treatment and recycling of low-to-medium crystallinity PET plastic waste.

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