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RESOLIA v3.0 – PAO Bioplastic · Three Grades (ECO €1.80, STD €2.20, PRO €3.50/kg) · PLA · Sorbitol · Shellac · Thymol · From Waste Streams

Original title: RESOLIA v3.0 – PAO Bioplastic · Three Grades (ECO €1.80, STD €2.20, PRO €3.50/kg) · PLA · Sorbitol · Shellac · Thymol · From Waste Streams

Zenodo (CERN European Organization for Nuclear Research) 2026
Oleg Arnold

Summary

Scientists have developed a new plant-based plastic made from food waste (corn, sugar, shrimp shells, and thyme oil) that fully breaks down in soil within 1-2 years and doesn't shed microplastics — unlike regular plastic packaging, which sheds tiny particles that end up in our food, water, and bodies. The premium version also fights bacteria and can self-repair small damage, making it promising for food packaging and medical products, though it's worth noting this comes from a single paper and would need independent testing to confirm real-world performance and safety claims.

Polymers

RESOLIA v3.0 – a family of fully biodegradable, PAO-resonant bioplastics derived from waste streams (corn/sugar fermentation, biodiesel waste, paper mills, shrimp shells, lac insects, rice bran, thyme oil). Three grades cover applications from single‑use packaging to medical devices. Key PAO discoveries (R=1.06640625, ln(R)=0.06427): - PLA (L‑lactic acid, 90.08 Da, N=70, Δ=0.0015★★) – strongest biopolymer resonance, also cheapest base (€1.2/kg). PAO and economics align. - Sorbitol (182.17 Da, N=81, Δ=0.045★★) and mannitol – strongest plasticiser resonance. Provides flexibility to -30°C. - Shellac (326.39 Da, N=90, Δ=0.025★★) – natural resin, FDA food additive (E904), oxygen barrier <0.5 cc/m²/day, matches synthetic EVOH. - Thymol (150.22 Da, N=78, Δ=0.045★★) – self‑repair trigger + antimicrobial (99.9% E.coli). Same N=78 controlled‑reactivity zone as SnO₂, FePO₄, MnSO₄ (battery materials). - BioSilik (Si(OH)4 → SiO₂, 96.12 Da, N=71, Δ=0.011★★) – room‑temperature glass synthesis via chitosan (biomimetic glass sponge). Barrier + reinforcement. Formulations: - RESOLIA ECO (€1.80/kg): 70% PLA + 25% glycerol (biodiesel waste) + 5% lignin kraft (paper waste). 100% waste streams, competes with PET pricing. - RESOLIA STD (€2.20/kg): 65% PLA + 20% sorbitol + 10% lignin + 5% chitosan. Home‑compostable, replaces PET for most packaging. - RESOLIA PRO (€3.50/kg): 50% PLA + 15% sorbitol + 15% BioSilik + 10% chitosan + 5% thymol + 3% ferulic acid + 2% shellac topcoat. Oxygen barrier <1 cc/m²/day, self‑repair, antimicrobial, soil degradation 1‑2 years, no microplastics. Complete Python implementation for formulation and PAO analysis included. Hardware roadmap from Phase 0 (€150, 1‑2 weeks, validate PLA vs PHA) to Phase 6 (€500k, industrial production). All predictions falsifiable. All components open source, CC BY 4.0 – no patents, no fees. Supersedes previous RESOLIA versions (v1/v2) with cheaper matrix, free fillers, shellac barrier, and thymol self‑repair. ```

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