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A Comprehensive Review on Lignin-Based Biodegradable Mulch Films for Sustainable Agriculture

Applied Sciences 2026
Nora A. Moreb, Amit K. Jaiswal, Swarna Jaiswal

Summary

The plastic sheeting farmers use to boost crop yields is leaving behind massive amounts of microplastics in soil — up to 10,000+ particles per kilogram — which can harm soil health and potentially work their way into our food and water. This review rounds up existing research on a promising fix: mulch films made from lignin, a natural, plant-based material that blocks UV light, resists water, and breaks down in soil within weeks instead of persisting like plastic. While these lignin-based films show real potential, the review notes more work is needed before they're ready for widespread farm use.

Polymers

Mulch films play a vital role in modern agriculture by enhancing soil hydrothermal conditions, suppressing weed growth, and improving crop performance. Across 13 major crops, mulching increased yields by an average of 26%, with particularly strong responses in soybean (44%), millet (42%), wheat (29%), and maize (25%), and improved water-use efficiency by up to 33%. However, conventional polyethylene (PE) mulch films accumulate persistently in soils, reaching 7183–10,586 microplastic particles/kg in topsoil after long-term use and contributing up to 56% of total microplastics across the 0–100 cm soil profile. These residues impair enzymatic activity, disrupt nutrient cycling, and alter microbial community structure, making biodegradable alternatives essential for mitigating these issues. Lignin-based biodegradable mulch films (BDMs) have gained increasing attention owing to lignin’s intrinsic UV-shielding capacity, mechanical reinforcement, hydrophobicity, and biodegradability. Lignin-containing films may block UV radiation below 300 nm, reduce visible-light transmittance by ~80%, exhibit thermal stability up to 150°C, and demonstrate low water vapour permeability (3.41 × 10−8 g/m·h·Pa) depending on formulation and lignin loading. Incorporation of lignin may enhance biodegradability, increasing soil-burial degradation by 25.47% relative to pure PVA, with composite systems achieving ~55% degradation within 50 days. This review provides a comprehensive assessment of lignin structure, sources, chemistry, extraction methods. It examines lignin as a renewable and value-added feedstock for mulch applications, and critically evaluates the optical, mechanical, thermal, hydrophobic, and biodegradation properties of lignin-based BDMs. The review also discusses their agronomic applications, including weed suppression, soil moisture retention, nutrient management, and soil microclimate regulation, while analysing the economic considerations affecting large-scale implementation and commercial feasibility. Finally, it outlines key research priorities to enable scalable, field-reliable, and environmentally sustainable mulch film technologies.

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