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Streamlined screening of extracellularly expressed PETase libraries for improved polyethylene terephthalate degradation
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Researchers developed a streamlined high-throughput screening platform to rapidly identify high-performing PETase enzyme variants capable of breaking down PET plastic. The method accelerates directed evolution workflows for engineering more effective plastic-degrading enzymes.
Enzyme-mediated polyethylene terephthalate (PET) depolymerization has recently emerged as a sustainable solution for PET recycling. Towards an industrial-scale implementation of this technology, various strategies are being explored to enhance PET depolymerization (PETase) activity and improve enzyme stability, expression, and purification processes. Recently, rational engineering of a known PET hydrolase (LCC-leaf compost cutinase) has resulted in the isolation of a variant harboring four-point mutations (LCC-ICCG), presenting increased PETase activity and thermal stability. Here, we revealed the enzyme's natural extracellular expression and used it to efficiently screen error-prone genetic libraries based on LCC-ICCG for enhanced activity toward consumer-grade PET. Following multiple rounds of mutagenesis and screening, we successfully isolated variants that exhibited up to a 60% increase in PETase activity. Among other mutations, the improved variants showed a histidine to tyrosine substitution at position 218, a residue known to be involved in substrate binding and stabilization. Introducing H218Y mutation on the background of LCC-ICCG (named here LCC-ICCG/H218Y) resulted in a similar level of activity improvement. Analysis of the solved structure of LCC-ICCG/H218Y compared to other known PETases featuring different amino acids at the equivalent position suggests that H218Y substitution promotes enhanced PETase activity. The expression and screening processes developed in this study can be further used to optimize additional enzymatic parameters crucial for efficient enzymatic degradation of consumer-grade PET.
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This study identified a highly active PET-degrading enzyme called Fast_2.9 through ultra-high-throughput screening, and discovered that a single distal S269T mutation improves activity by up to 400-fold over wildtype across most known PETases. The engineered enzyme can degrade multiple post-consumer PET substrates including polyester textiles within as little as two days, offering strong potential for plastic biodegradation at industrial scale.
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