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A Powerful Strategy for Carbon Reduction: Recyclable Mono-Material Polyethylene Functional Film
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Researchers developed a five-layer mono-material polyethylene composite film and tested its mechanical and barrier properties through four recycling cycles, finding it retained acceptable strength but showed declining barrier performance after the second cycle; switching to mono-material design could reduce CO2 emissions by over 3,600 kg per ton of plastic compared to traditional multi-material packaging.
Given the abundant plastics produced globally, and the negative environmental impacts of disposable plastic products throughout their life cycle, there has been significant attention drawn by the general public and governments worldwide. Mono-material multilayer packaging is a potent strategy to address the challenge of carbon emissions as it offers specific functionalities (such as strength and barrier properties) through its layers and facilitates recycling. In this study, a five-layer co-extruded polyethylene composite film LLDPE/mPE/PVA/mPE/LLDPE was taken as a model to investigate its mechanical properties and barrier properties after four recycling cycles. The result revealed that the longitudinal tensile strength and transvers tensile were, respectively, dropped from 29.66 MPa and 24.9 MPa to 21.972 MPa and 19.222 MPa after the recycling; it is shown that the film still has good mechanical properties after the recycling cycle. However, a noticeable decline in the barrier properties was observed after the second recycling. In contrast to traditional plastics, a mono-material film with a 10 wt.% circulating mass could reduce CO2 emissions by 3692.25 kg for every 1.0 ton of plastic products after four recycling cycles.
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