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The new additive era of orthodontics: 3D-printed aligners and shape memory polymers—the latest trend—and their environmental implications

Advances in Energy and Power Engineering 2024 15 citations

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This review examines the emerging shift toward 3D-printed clear aligners in orthodontics, highlighting how shape memory polymers could outperform traditional thermoformed aligners in clinical performance, while also raising concerns about the environmental burden of increased plastic waste from aligner production and the need for recyclable materials and clearer disposal guidelines.

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The era of printed aligners has just began in the orthodontic field. Orthodontists have become more interested in 3D-printed in-office aligners. Treatment due to this technology can become faster and more efficient. Advantages highlighted by newly introduced materials for manufacturing processes of 3D aligners present the possibility of overcoming limitations faced by thermoformed aligners, making them a potential replacement of thermoformed aligner. Advances in aligner material, especially shape memory polymers, have the potential to bring about radical transformations in the clinical applications of clear aligner therapy. Safety and cytotoxicity of printable resins along with its mechanical properties must be scientifically studied extensively before it is cleared for clinical use. In addition, with the increased use of aligners, awareness of the environmental burden of plastic waste should be emphasized. Attention should be directed into the development of recyclable materials for aligners along with establishing clear recycling guidelines and patient education programs on proper recycling methods. With the introduction of Graphy's clear biocompatible photocurable resin, which is equipped with a shape-memory function and is printed in an environmental friendly way by reducing carbon emissions. Direct 3D printing represents the future of clear aligner therapy, and more studies to test these new technologies and materials are required.

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This review examines the environmental footprint of clear dental aligners, which are made from plastic polymers and generate significant waste since patients use multiple sets over treatment. The manufacturing and disposal of aligners contributes to microplastic pollution, and the paper suggests the dental industry should adopt more sustainable materials and recycling programs to reduce this impact.

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Researchers surveyed orthodontists, general dentists, and patients to assess knowledge and practices around disposing of clear aligners, which are made from non-biodegradable plastics like PET and TPU. Orthodontists demonstrated significantly higher knowledge and compliance scores than general dentists and patients, revealing a critical gap in disposal education that raises environmental concerns.

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Clear aligners (the clear plastic teeth-straighteners many adults and teens use instead of metal braces) may come with hidden downsides: this review of existing research found that they can shed tiny plastic particles and chemicals into your mouth, plus generate a lot of plastic waste since they're replaced every one to two weeks. While researchers don't yet know exactly how much this affects your health, the paper calls for safer materials, better testing, and clearer rules so this popular orthodontic option doesn't come at the cost of your health or the environment.

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