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Recycling of Polyvinyl Chloride with Polypropylene Derivative

Brain Sciences 2025
Baogang Su, Xiaofei Lai, Ying Xu

Summary

Polypropylene-derived carbon nanotube catalysts enabled efficient dechlorination of PVC (96.3% efficiency) and subsequent conversion of dechlorinated PVC into useful C1–C4 alkanes and olefins, presenting a novel photocatalytic upcycling pathway for two problematic waste plastics. This advance is significant to microplastic pollution research as chemical upcycling of PVC and PP—two of the most environmentally persistent plastics—could divert these materials from fragmentation pathways that generate microplastics.

Polymers

Plastic recycling, especially polyvinyl chloride (PVC), represents an emerging research frontier yet remains a great challenge. In this work, we have realized the upgradation of PVC to olefins and other chlorinated chemicals with polypropylene (PP)-derived carbon nanotubes. In particular, PP was mixed with Ni2O3 powder and converted into CNTs-capped Ni nanoparticles (Ni/CNTs) under high temperature, which was used as the catalyst to trigger the dechlorination of PVC and the chlorination of tetrahydrofuran (THF) with light irradiation. Note that the dechlorination efficiency reaches 96.3% at a THF conversion of 97.9%, with a 4-chloro-1-butanol selectivity of 93.3% under the optimal conditions. Impressively, the dechlorinated PVC (DPVC) can be further converted into C1-C4 alkanes and C2-C4 olefins with a total selectivity of 49.1% and 50.9%, respectively, over Ni/CNTs. This work provides a feasible strategy for upcycling PVC and PP, which demonstrates great potential for environmentally friendly waste plastic management.

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