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PHB/chitosan microspheres as green collectors for quartz flotation

Sustainable Futures 2025
Klaudia W. Zaręba, Dominik Kosior, Przemyslaw B. Kowalczuk, Anna Faruga, Maciej Guzik, Jan Zawala

Summary

Biopolymer microspheres made from poly(3-hydroxybutyrate) coated with chitosan achieved approximately 80% quartz recovery in froth flotation at very low dosages, demonstrating effective hydrophobization as a biodegradable alternative to conventional amine collectors. This green chemistry approach could help reduce the environmental burden of synthetic chemical collectors used in industrial mineral processing.

This study investigates biopolymer poly(3-hydroxybutyrate) microspheres coated with chitosan as a potential biodegradable and environmentally friendly collector for froth quartz flotation. The work includes physicochemical characterization of PHB/CHI particles including their zeta potential (+52,36 mV at pH 4,58), assessment of their hydrophobic behavior in water and in the presence of nonionic frother 4-methyl-2-pentanol (MIBC) through contact angle measurement and three-phase contact (TPC) formation time. The results show that adsorption PHB/CHI microspheres onto glass plate increases surface hydrophobicity, yielding a maximum contact angle of ≈ 50°, accelerates TPC formation, significantly enhances flotation recovery, with clear dosage dependent improvements in flotation kinetics. Even low collector dosage (0.08 mg per 1 g of quartz) yielded high quartz recoveries of around 80%. Experiments using the particle–bubble dynamic attachment apparatus further confirmed the enhanced hydrophobization mechanism, revealing substantially higher bubble coverage in the presence of PHB/CHI. In contrast, chitosan alone resulted in negligible attachment, and the addition of MIBC did not significantly influence bubble coverage. Overall, these preliminary findings demonstrate the novelty and promise of PHB/CHI microspheres as an effective green alternative to conventional amine collectors, with their polydispersity and potential to bind fine particles further contributing to improved flotation efficiency.

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