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Rheological Characterization of UV and Shear‐Induced Degradation of Poly(Ethylene Terephthalate): Linking Environmental and Processing Histories to Recyclability

Polymer Engineering and Science 2025 2 citations ? Citation count from OpenAlex, updated daily. May differ slightly from the publisher's own count.
Samuel Muobom Saabome, Joung Sook Hong, Kyung Hyun Ahn

Summary

Researchers studied how UV light exposure and mechanical processing degrade PET plastic at the molecular level. They found that UV aging in water environments causes the plastic chains to break apart, while dry conditions promote crosslinking, and that even a single round of recycling processing dramatically reduces crystal size and releases volatile byproducts. The study reveals that both environmental weathering and recycling significantly weaken PET's mechanical properties, which has implications for both microplastic generation and plastic recyclability.

Polymers
Study Type Environmental

ABSTRACT Throughout its lifecycle, poly(ethylene terephthalate) (PET) undergoes significant degradation from long‐term ultraviolet (UV) exposure, moisture, and shear forces, with these effects intensified during mechanical recycling. To characterize molecular degradation, PET samples subjected to UV aging in dry, marine, and freshwater environments, as well as diverse shear rates (90–450 s −1 ) are investigated using rheological analysis. Rheological analysis effectively distinguishes competing PET degradation effects under UV exposure from shear effects, highlighting crosslinking in dry conditions and hydrolytic chain scission under aqueous environments. Under shear, virgin PET shows an upshift in molecular weight ( Mw ) due to crosslinking reactions, while recycled PET experiences a drastic reduction in Mw owing to chain scission. When virgin PET goes through even a single shear‐processing cycle, its crystallite size decreases by 70%, increasing crystallinity and releasing volatile by‐products including aldehydes, acids, and alkanes that further compromise its recyclability. This study reveals that both UV and shear degradation significantly impair the mechanical properties of PET by reducing tensile strength and elongation at break by 55% and 99%, respectively. Linking degradation history to crystallization and mechanical behavior provides molecular‐level insights.

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