Combined Carbon-Based Materials Modification of Polyamide Waste Agglomerate for Designing Sustainable Polymer Composites with Enhanced Performance

The topic of improving the strength and performance properties of secondary polyamide materials as part of their functional modification is a very relevant area of expanding the possibilities of secondary use of plastic waste. The article aims to conduct a systematic study of the combined modification of polyamide waste agglomerate by six different types of carbon materials to improve their technological and strength properties. PA6 waste agglomerate from polyamide clothing items, tights, socks, and various carbon materials were studied: masterbatch for polyamides MW-PA CB10, brown coal humic substances, coke residue from pyrolysis, a mixture of plastic waste, and finely dispersed coal enrichment waste. A sustainable polymer composite based on a modified agglomerate of PA6 waste was obtained by extruding pre-prepared raw materials in a single-screw extruder. The structural and morphological analysis of the studied carbon materials showed that, within the framework of the combined modification of polyamide-6 waste agglomerate, they should perform different functions related to their distinct morphology and chemical composition. Thus, humic substances can act as functional modifiers and compatibilizers due to their nanodispersity and a wide range of active chemical groups. In contrast, coke residue from pyrolysis and coal enrichment waste will act as a functional filler to improve the complex strength properties of sustainable polymer composites. As part of a study on the effect of modifying polyamide-6 waste agglomerate by carbon materials on its complex technological characteristics, it was demonstrated that humic substances enhance sustainable polymer composite’s technological properties by increasing the melting temperature and melt flow index while reducing density. The increase in the functional effect of humic substances is due to the growth of a wide range of active chemical groups (hydroxyl, carboxyl, peptide). During the initial oxidation of brown coal, the coke residue from pyrolysis and coal enrichment waste served as a filler, increasing the sustainable polymer composite’s density and melt flow index. As part of the study of the effect of modification by carbon materials on the complex strength characteristics of polyamide-6 waste agglomerate, it was shown that all carbon materials studied, except for coke residue, improve the strength characteristics of polyamide-6 waste agglomerate. The optimal content of different types of humic substances is 0.5% wt., while the sustainable polymer composite’s impact strength and breaking stress during bending increase with the increase in the functionalization of humic substances during the oxidation of brown coal. It has been shown that the combination of small amounts of oxidized humic substances at the level of 0.5% by weight, as a functional additive with a masterbatch MW-PACB10 in an amount of 2–3.5%wt., provides materials with increased impact strength from 23 to ~48 kJ/m2 and bending fracture stress from 115 to ~135 MPa, which allows returning secondary PA6 waste to the “traditional areas of primary PA6” in the manufacture of general technical parts and products.