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Efficient Valorization of Waste Surgical Masks for the Production of Activated Carbon-like Sorbent and Its Application in Solid-Phase Extraction and UHPLC-PDA Analysis of Phthalates in Water

Materials Today Communications 2026
Pantaleone Bruni, Vanessa Da Fermo, Rafal Damian Wolicki, Michele Ciulla, Pietro Di Profio, Leonardo Sbrascini, Francesco Nobili, Giuseppe Carlucci, Vincenzo Ferrone, Salvatore Genovese, Stefania Ferrari

Summary

Researchers converted waste surgical masks into an activated carbon-like sorbent via acid treatment and high-temperature calcination, then used it for solid-phase extraction of phthalate esters from bottled water with recoveries of 96–105% and low LODs. This approach both recycles a massive stream of pandemic-era plastic waste and enables sensitive detection of plastic-associated chemical contaminants — phthalates — in drinking water.

Polymers
Study Type Environmental

One of the major current societal challenges concerns the reuse of waste materials and valuable substances to mitigate the environmental impact of human activities, which has led to the increasing release of pollutants, from plastics to pharmaceuticals. In this study, we report a simple recycling strategy for surgical masks to obtain an activated carbon-like material, suitable for the solid-phase extraction (SPE) of Phthalic acid esters (PAEss) from plastic bottled water. The sorbent was produced by high-temperature calcination after sulfuric acid treatment to enhance the thermal stability of polypropylene. The sorbent was characterized by thermal analysis, Raman spectroscopy, FTIR and scanning electron microscopy. SPE was used to preconcentrate the analytes, and the main parameters affecting the extraction, such as pH, sorbent amount, organic modifier percentage, ionic strength and elution volume, were optimized. PAEs were determined by UHPLC-PDA under gradient elution. The developed method was linear in the range 0.25-1000 ng/mL, with LOQs between 0.25 and 0.10 ng/mL and LODs between 0.008 and 0.003 ng/mL. Recovery ranged from 95.9 to 104.7%, the precision expressed as RSD% was below 7.32, and the accuracy expressed as BIAS% ranged from -5.75 to 5.93. The proposed approach provides a simple and low-cost valorization route for PPE waste, while enabling reliable PAEs analysis in drinking water.

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