Face masks and respirators: Towards sustainable materials and technologies to overcome the shortcomings and challenges

Abstract The unprecedented threat of COVID‐19 and the likelihood of other emerging infectious diseases have accentuated the need for sustainable and effective masks and respirators (MAR). MAR assists in minimizing the risk of infection and controlling the spread of pathogens. However, during the COVID‐19 pandemic, there was a worldwide scarcity of MAR due to unprecedented global demand. There are also notable limitations in commonly used MAR, such as low filtration efficiency, poor fit, non‐reusability, physiological impact, lack of biocompatibility and non‐biodegradability, and inability to kill pathogens. Therefore, there remains an unmet need for a comprehensive study focusing on potential materials and new technologies for MAR. Here we outline a comprehensive overview of the limitations of conventional MAR followed by required potential solutions (such as using nanofibers/graphene base filters/metal‐organic framework as filter media, laser scanning and 3D printing for fit and seal, applying antimicrobial nanomaterials coating on filter media, using reusable and biodegradable materials, developing high‐performing cloth masks, improving hydrophobicity, etc.). The information on potential materials and new technologies of MAR and research evidence outlined here can inform further research and development of high‐performing and sustainable respiratory protection technologies to improve the health and safety of the first responders and the community.