Optimization of Pressurized Alkaline Hydrolysis for Chemical Recycling of Post-Consumer PET Waste

Addressing the environmental impact of poly(ethylene terephthalate) (PET) disposal highlights the need for efficient recycling methods. Chemical recycling, specifically alkaline hydrolysis, presents a promising avenue for PET waste management by depolymerizing PET into its constituent monomers. This study focuses on optimizing the pressurized alkaline hydrolysis process for post-consumer PET residues obtained from packaging materials. Post-consumer PET packaging waste was chemically recycled by means of an alkaline hydrolysis reaction in a 2 L pressurized reactor under varying conditions of the NaOH/PET ratio and temperature. The reaction’s progress was monitored by sampling the liquid phase hourly over a four-hour period. The obtained products were purified, with a focus on isolating terephthalic acid (TPA). Higher temperatures (150 °C) resulted in superior TPA yields (>95%) compared to lower temperatures (120 °C). The NaOH/PET ratio showed minimal influence on the TPA yield. The optimal conditions (T = 150 °C; NaOH:PET = 2) were identified based on TPA yield and reaction cost considerations. This study demonstrates the feasibility of pressurized alkaline hydrolysis for PET recycling, with optimized conditions yielding high TPA purity and efficiency.