Cyclone Shapes for Sand and Microplastic Separation: Efficiency and Reynolds Number Relationships

In this study, three geometries were analyzed for sand and microplastic separation to confirm the applicability of cyclones. This research aimed to apply plastic-based samples such as Styrofoam, PET, PP, and PU to an analytical model, characterized by separating sand spread on Korean beaches into different outlets using a cyclone model. Regarding the numerical analysis, the results of sand particle separation were analyzed by designing a general cyclone (Type A), a cone-shaped cyclone (Type B), and a cone-shaped cyclone (Type C) with double the cone length, for four microplastics in three shapes. The results of the analysis of the characteristics showed that Type B, which has a conical shape, achieved an efficiency of 99.3–100% for sand, 72.7% for Styrofoam, and 95.7–100% for other plastics at an exit speed of 5–7 m/s, after which the efficiency decreased as the speed increased. Type C showed an efficiency of 92.2–100% for sand, 66.6–70.8% for Styrofoam, and 61% for PET at 5–10 m/s. Type C showed a maximum efficiency of 95.5% for PP and 73.4% for PU at 11 m/s. As the speed increased, the efficiency decreased. This is believed to be due to differences in the Reynolds number range, which helps separate particles depending on their shape; therefore, the applicability of the cone-shaped cyclone separator for sand and microplastic separation was confirmed, and it was found that an optimal speed condition exists in relation to the Reynolds number.