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Polyhydroxyalkanoates biosynthesis, resulting polymer structures, and plasticization

2024

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This review examines polyhydroxyalkanoates (PHAs), a class of biodegradable biopolymers synthesized by microorganisms, discussing strategies including plasticizers and monomer inclusion to overcome the brittleness and processing challenges of the most common PHA, poly(3-hydroxybutyrate).

Although synthetic plastics are ubiquitous today, they are typically made from petroleum and are difficult to recycle, leading to microplastic pollution. Polyhydroxyalkanoates (PHAs) are a class of natural polymers synthesized by microorganisms under certain nutrient limiting conditions with an excess source of carbon present. Poly(3-hydroxybutyrate) (PHB) the most widely studied homopolymer of PHAs, is highly crystalline, brittle, and difficult to process. Two techniques can be implemented to overcome these issues: (1) the use of plasticizers, and (2) the inclusion of monomers with longer side chains in the PHA polymer backbone. Although plasticizers are an established way to increase the processability and ductility of polymers, bio-based plasticizers have not been widely used with PHAs copolymers, like poly(3-hydroxyhexanoate) (PHBH). However, copolymers of PHB which contain increasingly longer side chains break up the regularity of the polymer packing order, are more elastic, and have lower melting temperatures. These copolymers are easier to process and contain properties that are similar to polyolefins, making them an excellent candidate for single-use plastics that contribute the most by sector to global plastic waste generated. However, only microorganisms with specific metabolic pathways have the capacity to synthesize PHAs with more than 4 carbons in the monomer unit, which is usually acquired by evolutionarily adapting to their environment. Extreme environments, dynamic environments, and environments with a diverse carbon supply have all been linked to microorganisms with the capability to produce PHA copolymers. In this work, PHAs producing-microorganisms were isolated from a previously unexplored dynamic environment. The effect of including different carboxylic acids in the growth media was determined, and the resulting polymers were characterized. Additionally, plasticized PHBH with different bio-based plasticizers were characterized and the relationship between crystallinity, elasticity, and water vapor permeability was explored.

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