Physical scaling laws in dislocation microstructures and avalanches from dislocation dynamics simulations

Avalanche-like plastic bursts in crystalline materials follow power law statistics, but the scaling exponents and cutoff parameters vary widely in the literature ($α$ ranging from -1 to -2.2), hindering predictive modeling. Since distributions do not follow Gaussian behavior, the average of plastic kinetics is not correctly defined. Larger-scale models that rely on average behavior are therefore fundamentally flawed. We performed extensive 3D Dislocation Dynamics simulations of FCC Cu deformation across three orders of magnitude in dislocation density ($ρ= 5 \ 10^{10} \ \text{à} \ 2 \ 10^{12} \ \text{m}^{-2}$) under constant strain rates. Our results demonstrate that the power law exponent ($α\approx $ -1.6 to -1.7 ) is invariant to both dislocation density and loading direction, resolving previous inconsistencies. However, dislocation density strongly controls the power law truncation scaling ($Δγ_{max} \propto \ b/\sqrtρ$) and the distribution of avalanche triggering stresses. We quantify correlations between slip system activities and show how individual system contributions evolve with avalanche size. These findings reconcile experimental scatter in avalanche statistics and provide quantitative scaling laws for mesoscale-to-continuum plasticity models.