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Fully bio-based polyurethane coating for environmentally friendly controlled release fertilizer: Construction, degradation mechanism and effect on plant growth

Industrial Crops and Products 2025 14 citations

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Researchers developed a fully bio-based polyurethane coating for controlled-release fertilizers using castor oil and a plant-derived chemical. Unlike conventional polyurethane coatings that persist in soil as microplastics, this coating showed strong biodegradability while still effectively controlling nutrient release. The study offers a practical solution to reduce microplastic accumulation in agricultural soils from fertilizer coatings.

Polymers
Body Systems
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The polyurethane coatings of controlled-release fertilizers (CRFs) have problems with low biomass content and poor degradability. The residual coatings tend to be present in the soil as microplastics, which limits their environmentally sustainable application. This study prepared a fully bio-based polyurethane CO-LTI mainly from castor oil (CO) and ethyl ester L-lysine triisocyanate (LTI) using the one-pot method. The CO-LTI coatings have nutrient-controlled release properties. As the coating percentage increased from 3 % to 6 %, the minimum cross-sectional thickness of the coating measured by scanning electron microscopy (SEM) increased from 19 μm to 42 μm, which prolonged the time of controlled release under the effect of physical barrier. The CO-LTI coatings have good biodegradability in soil, with a remarkable biodegradation rate of 27 % within 12 months. The degradation properties of CO-LTI coatings were characterized using various techniques, including SEM, X-ray photoelectron spectroscopy (XPS), thermogravimetric analysis (TGA) and atomic force microscopy (AFM). The biodegradation mechanism of the CO-LTI coating in soil was elucidated, and it was confirmed that the degradation was carried out under the action of chemical degradation related to microorganisms. The effects of coating residues on plant growth and soil bacterial communities were simulated by applying CRFs with different concentration gradients. They were confirmed to be related to the coating's concentration gradient and degradation process. This study provides a new approach for preparing environmentally friendly controlled-release fertilizers and valuable insights into the potential mechanisms of biodegradation and its impact on ecological environments. • Raw materials of CO-LTI polyurethane are mainly derived from castor oil and lysine. • Various technical characterization confirmed CO-LTI has good biodegradability in soil. • Degradation mechanism in soil of CO-LTI is synergistic with chemical and biological. • Concentration and degradation of CO-LTI coating affected the Chinese cabbage growth.

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