Slip Irreversibility, Microplasticity, and Fatigue Cracking Mechanism in Near-α and α + β Titanium Alloys

The micromechanisms “slip transfer, slip irreversibility, microplasticity, and fatigue cracking” in titanium alloys are reviewed, with a special emphasis on near-α and α + β alloys. As the interplay between slip activity, microplasticity, and fatigue cracking governs both the microscale and macroscale mechanical response, we reveal how the slip irreversibility and localized dislocation activity at the grain boundaries (GBs) and α/β interfaces generate dislocation pile-ups and strain localization, subsequently driving fatigue crack initiation and propagation. The review highlights the favorable crack initiation along basal planes and the roles of α grain orientations, slip transfer barriers, and the β phase in governing fatigue cracking, while addressing unresolved questions about localized interactions and texture effects. It also explores the complex interactions that govern the effects of microstructures, textures, and defects on fatigue cracking. Ultimately, the review provides a unified framework for linking slip events to microplasticity and to fatigue failure, offering actionable insights for alloy design and fatigue prediction.