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Tandem biocatalysis in synthetic microbial consortium: efficient polybutylene adipate terephthalate degradation coupled to polyhydroxybutyrate synthesis

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Scientists engineered two types of bacteria to work together as a team: one breaks down PBAT (a common compostable plastic) into simpler chemicals, and the other converts those chemicals into a biodegradable material that could replace traditional plastics. This matters because it tackles plastic waste, including the kind that breaks down into microplastics polluting our environment and food chain, by turning it into something useful instead of letting it linger as pollution.

Polybutylene adipate terephthalate (PBAT) is prone to incomplete degradation, leading to environmental pollution and carbon resource waste. Biodegradation and valorization of waste plastics are essential for addressing plastic pollution and promoting a circular economy. Enzymatic degradation offers advantages, but free enzymes suffer from low stability and poor recyclability. Here, surface display technology was used to construct a cutinase Tfcut-DM display system in Escherichia coli BL21(DE3). The results showed that surface display significantly enhanced the stability and reusability of Tfcut-DM. Compared with free enzymes, its thermostability and pH stability increased by 11.9-fold and 42.1-fold, respectively, and approximately 80% of initial activity was retained after seven reuse cycles. Under optimized conditions, the surface-displayed strain released 255.9 µM of terephthalic acid (TPA) from PBAT films over 5 days, with near-complete degradation. To enable TPA valorization , the tph operon was introduced to C. necator H16 (CnH16-tph) for TPA-to-PHB conversion. A co-culture system comprising the surface-displayed strain and CnH16-tph was established for proof-of-concept one-pot conversion of PBAT to PHB. PHB accumulation is indirectly attributed to the TPA derived from PBAT degradation. Under optimized conditions, the maximum PHB yield reached 0.91 g/L. While isotopic tracing would be required for definitive carbon flux assignment, this indirect evidence strongly suggests the successful conversion of PBAT-derived TPA to PHB. This study provides a novel approach for the green degradation and resource utilization of waste PBAT, facilitating the recycling of discarded resources.

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