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Constructing a Nonfluorinated, Durable, and PhotothermalSuperhydrophobic Polyurethane Sponge by Utilizing a Dual-Layer Designof Acetylene Black and Lignin Microparticles for Multifunctional Applications
Summary
Scientists created a sponge that repels water but soaks up oil, crude spills, and even microplastics from water—without using the harmful "forever chemicals" (fluorine compounds) typically used to make surfaces water-repellent. This matters because it offers a safer way to clean up oil spills and filter out tiny plastic particles from water sources, potentially reducing environmental contaminants that can make their way into our food and water supply. The sponge is also durable and can heat up in sunlight to work faster, making it practical for real-world cleanup efforts.
The fabrication of superhydrophobic sponges with multifunctionality is of great importance in various practical fields. Herein, a fluorine-free, durable, and photothermal superhydrophobic polyurethane (PU) sponge is obtained using a dual-layer design, consisting of acetylene black (AB) via the adhesion of epoxy resin and lignin microparticles (LMPs) via the adhesion of polydimethylsiloxane (PDMS). The introduction of AB and LMPs not only creates hierarchical surface roughness on the skeletons of the PU sponge but also acts as photothermal absorbers. The as-prepared superhydrophobic PU sponge possesses excellent chemical resistance, hydrothermal and photothermal stabilities, and mechanical durability. Due to surface superhydrophobicity and superoleophilicity, it exhibits high adsorption capacities up to 56.3 g/g for various oils and organic solvents, and shows high separation efficiencies up to 99.9%. Benefiting from an enhanced photothermal property caused by introducing AB and LMPs, the superhydrophobic PU sponge displays a maximum surface temperature of 75.8 °C under 1 sun irradiation. Consequently, it can rapidly adsorb a droplet of viscous crude oil (1 mL) within 70 s (1 sun), and achieve an ice-free property at −18.5 °C (0.5 sun). Furthermore, the superhydrophobic PU sponge can effectively separate water-in-oil (or oil-in-water) emulsions and adsorb five types of microplastics (PE, PP, PET, PS, and PVC) due to the rich functional surface groups. This work provides a dual-layer design for fabricating fluorine-free, durable, and photothermal superhydrophobic PU sponge, and opens a new avenue for preparing superhydrophobic sponges with multifunctionality for diverse practical applications.