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Microplastic Release from Multicomponent Paints: Analytical Challenges and Environmental Implications

ChemRxiv 2026
Patrizia Pfohl, Claudia Armbrust, Olga Hermann, Patrick Walter, Till Gruendling, Denis Botin, Immanuel Willerich

Summary

Scientists tested how much microplastic actually flakes off exterior wall paints when exposed to sunlight and weather over time, and found the real amount released is up to 150 times lower than previous estimates suggested. Most of what breaks down from sun exposure turns into harmless dissolved particles or inorganic bits, not plastic fragments—meaning paint may be a much smaller contributor to microplastic pollution than we thought. This matters because it helps researchers and regulators focus on the biggest actual sources of microplastics in our environment, rather than overestimating risks from sources like paint.

Paints and coatings are recognized as a potential source of secondary microplastics, yet quantitative experimental data on release mechanisms and rates remain scarce due to the complex, multicomponent nature of these materials. In this study, we developed and validated a stepwise, multi-modal workflow to assess microplastic release from façade paints under environmentally relevant conditions. In one model façade paint formulation, the binder was systematically varied, with one paint based on a pure acrylic binder and the other on a styrene-acrylic binder. The paints were subjected to 3000 h of artificial UV aging, followed by a stepwise sampling protocol with progressively increasing mechanical stress. Released species were comprehensively characterized using pyrolysis-GC/MS for polymer quantification, ICP-OES for inorganic components, analytical ultracentrifugation for nanoscale particles, particle counting, and total organic carbon analysis. A key challenge identified was delamination as model substrate artifact during sample preparation, which can lead to significant overestimation of microplastic release. By refining the protocol to avoid non-environmentally relevant delamination, reproducible mass balances and reliable quantification were achieved. The results demonstrate that UV aging predominantly leads to polymer degradation into volatile products and dissolved organic carbon, while the release of solid polymer-containing fragments remains very low. Measured microplastic releases were 0.59-0.84 mg/m2 per year (worst case from all environmentally relevant measurements) after accelerated aging, which is approximately 112-159 times lower than best case values predicted by commonly used model estimates. Overall, the findings highlight that, under realistic aging and mechanical conditions, paints release predominantly inorganic particles and only trace amounts of microplastics. The presented workflow provides a robust, transferable methodology for distinguishing between degradation products and true microplastic release, thereby supporting improved environmental risk assessment and the development of more sustainable coating systems with minimized microplastic emissions.

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