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Scalable eco-friendly antibacterial paper via stabilized essential oils composites for food preservation.
Summary
Researchers developed a scalable antibacterial paper coating by stabilizing essential oil composites for roll-to-roll manufacturing, achieving >99.9% inhibition against common pathogens and extending strawberry shelf life by about 7 days while reducing global warming potential by 40% compared to conventional plastic packaging.
Conventional plastic-based food packaging is non-biodegradable and often provides only passive barriers, whereas volatile natural antimicrobials commonly show rapid loss and poor stability during storage. Here, a scalable antibacterial paper was fabricated by integrating a multicomponent steady-state Essential oils (EOs) composite into a conventional coating process compatible with roll-to-roll production. The coated paper achieved >99.9% inhibition against Escherichia coli, Staphylococcus aureus, and Aspergillus niger. In strawberry preservation tests (23 °C, 50% relative humidity), the stabilized composite reduced volatile depletion and extended shelf life by approximately 7 days compared with the control paper. The material maintained packaging-relevant mechanical strength and thermal stability, and the paper substrate remained fully biodegradable. Life cycle assessment further indicated a 40% reduction in global warming potential relative to traditional plastic packaging. This study provides an industry-compatible route to cellulose-based active packaging for reducing food waste and plastic pollution.