Evaluating hydrothermal liquefaction hydrochar from sewage sludge as a phosphorus resource through struvite production

Hydrothermal liquefaction (HTL) has attracted considerable attention for valorizing sewage sludge to biofuels while the solid residue, hydrochar, has received little attention for its final application. In the current work hydrochar recovered from hot separation in a pilot-scale HTL plant is evaluated for its nutrient value, in particular as a sustainable Phosphorus (P) resource. Following thorough characterization of the hydrochar, P recovery as struvite (NH4MgPO4.6H2O) is investigated to produce a fertilizer with a lower heavy metal content that could be used in current agricultural practices. P extraction using inorganic (hydrochloric and sulphuric) and organic (citric) acids is evaluated by applying 0.1- 1 mol/L of acids for 1- 12 h with a liquid/solid ratio of 10 mL/g. A second-order polynomial model was established by response surface methodology (RSM) to predict the P extraction with different acids. The optimum operating conditions for maximum P extraction (94%) are suggested as 0.7 M of acid strength (H2SO4) and 6.5 h of extraction time. Addition of citric acid (CA) during the struvite precipitation from acid-leached P solution was found to improve the struvite purity from 36.6% to 54% with a reduction in heavy metal content. Furthermore, morphological analysis validated the formation of struvite. Upon comparison with the regulations, hydrochar was found to exceed some of the heavy metal limits but was low in polyaromatic hydrocarbons (PAHs), per- and polyfluorinated substances (PFAS) and showed low toxicity to Aliivibrio fischeri. P extraction and struvite precipitation are shown to reduce heavy metal contents below regulatory limits with P recoveries from 40-67%. Thus, as an alternative to direct land application of hydrochar, harvested struvite from hydrochar could be applied as a fertilizer with no apparent environmental risk.